Advantage of Filler Masterbatch

ADVANTAGES: 

• Boost in extruder production;
• Enhancement of bubble stability;
• Improvement in the film’s physical and mechanical properties;
• Facilitation of welding;
• Substantial reduction in raw material costs;
• Anti-blocking feature;
• Prevention of screws, heads, and dies from encrustations and deposits.

COST SAVINGS ON RAW MATERIALS: 

Numerous manufacturers utilize GCC Filler in their packaging for various technical advantages, such as the ability to decrease film thickness while retaining the product’s original physical attributes, particularly in industrial packaging applications. The primary financial gain, however, lies in the significant price difference between our filler and other polyethylene resins. Consequently, depending on the proportion of filler used, the primary blend for polyethylene film production will see a major reduction in costs.   

ENHANCEMENT OF THE FILM’S PHYSICAL AND MECHANICAL PROPERTIES: 

Incorporating 10% to 35% filler results in an increase in the impact strength of HD-LDPE films. It also enhances the tear strength of LD-HDPE films. Moreover, films made of LDPE and HDPE exhibit excellent stretching properties. Therefore, using filler masterbatch enables the reduction of film thickness while maintaining good physical and mechanical characteristics. 

 In the pipe, film, and other polymer recycling industries, fillers are a crucial component. These include calcium carbonate or talc masterbatches, which serve as effective solutions for enhancing the mechanical properties of the final product, minimizing deformation, and reducing production costs while maintaining high quality. 

What sets the GCC group apart is our tailored approach to selecting the optimal filler based on the unique requirements of the production process and the specific product. We meticulously work with the customer’s specifications and product needs. When necessary, we create a new, customized formulation, produce a sample batch for testing, and conduct comprehensive analyses in our in-house laboratory. Based on these tests, we provide our customers with informed recommendations. Moreover, our fillers are suitable for use in products that come into direct contact with food.